Removal of Oil Pump, Replenishment of Engine Oil and Changing of Oil Filter

Removal of Oil Pump - Remove the drain plug fitted at the bottom of sump and drain the oil in a suitable container. Loosen and remove the sump securing bolt and take out the sump. Unlock the clamp securing strainer and remove bolts of strainer at the pump inlet. Loosen and remove the pump mounting bolts and take out pump. While removing oil pump, first remove distributor cover and note the position of distributor rotor so that, pump may be installed without disturbing the ignition timing.
Removal of Oil Pump
Removal of Oil Pump
Oil Cooler - The oil cooler is held with four bolts in the brackets welded to the frame of the water radiator. Remove the oil cooler from the vehicle, wash it with a degreasing solvent, then with hot water, and check it for tightness. The tightness check should be conducted under air pressure of 4 Kg/Sq. cm in a water bath. Soldering to leaky point with soft solder should eliminate the discovered leak. Minor defects of radiator frame can be fixed by welding with subsequent dressing. The number of blocked tubes should not be exceeding more than three.

Replenishment of Engine Oil - For changing the oil, warm up the engine and drain the engine oil by opening the drain plug. After draining the engine oil tighten the drain plug. Pour the light flushing oil in the engine. Run the engine for few minutes with the flushing oil in the sump, then stop the engine and drain the flushing oil. Never use kerosene or gasoline for flushing purpose because of their low viscosity. Finally tighten the drain plug and refill with fresh lubricating oil of suitable specifications as recommended by the manufacturer of the vehicle.
Replacing of Engine Oil
After filling the engine oil, run the engine at medium speed until the lubricating system is filled with oil. Then stop the engine and wait for oil to settle down. Pull and wipe out the oil dipstick, insert it all the way back and pull out again. Determine the oil level by the marks on the dipstick. The oil level should be at the height of the top mark of the dipstick.
Checking of Oil Level
Changing of Oil Filter - Loosen the oil filter with the help of filter wrench. Discard old filter and replace with new one. Before fitting new filter lubricate oil seal of new filter with the layer of lubricating oil and fill the filter with lubricating oil.
Removal of Filter
Oil Filter
Filling of Filter

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